In response to the increased demand for “smart” technology, Davis-Standard is pleased to announce its DS Activ-Check™ system for continuous extruder monitoring. This technology was demonstrated at NPE and is an available option with Davis-Standard’s Integrator, EPIC III® and DS-eVue control systems.

DS Activ-Check™ enables processors to take advantage of real-time predictive maintenance by providing early notifications of potential extruder failures. Machine operators are alerted to issues before they happen, reducing unplanned downtime while also collecting valuable data. Users receive notifications via e-mail or text, and continuous monitoring of production machine status is available on smart devices and remote PCs. Key parameters monitored include extruder reducer, lubrication system, motor characteristics, the drive power unit, barrel heating and cooling.

The DS Activ-Check™ system provides much-needed data for processors to improve performance, including being able to plan production around scheduled maintenance activities,” said John Clemens, Director of Extrusion Controls at Davis-Standard. “Having the capability to monitor extrusion line variables such as mechanical and electrical system conditions is essential to bring products to market faster and minimize unplanned downtime. This technology will also allow customers to address a pending condition that could become a more serious issue in the future. All of this is valuable and much-needed knowledge to strengthen existing extrusion and converting processes.”